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t yco electronics also supplies complete data bus harness in accordance with customer drawings. using factory- built harnesses eliminates unnecessary splices and connectors, reducing the cost and increasing the reliability of the networks. a complete system of interconnection hardware for mil-std-1553b networks. used in mil -s td-1 553b multiplexing applications, coupled with proven field experience, the r ayc hem data bus system pro vides high packaging density, weight savings, design flexibility, and high performance to 150 degree c and beyond. custom harnesses built to your drawing specifications are also available. p re- tested, factory -built harnesses pro vide quick, easy installation and eliminate unnecessary splices and connector s, reducing cost and increasing network reliability. based on unique material technologies, the tyco electronics family of data bus components offers innovative solutions to todays aerospace data bus applications. raychem brand data bus components include: ? a wide selection of couplers such as micros, boxes, flat-packs, and ultra light weight versions ? data bus cables ? triax connectors and contacts with strain relief ? one-piece triaxial contacts for mil -c-38999 connectors ? bus and stub terminators ? low outgassing components for use in space ? cable identification sleeves ? harness design sof tw are Charnw are ? flexible cable splices data bus components
bus stub bus bus controller r/t r/t r/t r/t box coupler with dematable bus terminator d-500-0255-xxx spliced-in, lightweight bus coupler, 1- or 2-stub, sealed, d-500-04xx (ref usaf 8912026) spliced in lightweight bus terminator, sealed, d-500-0463-xxx soldershield splice with miniseal crimp or soldershield splice with in-line splice kit, sealed, d-150-0708-x (ref usaf 8340708) spliced-in, flat-pack bus coupler d-500-f4xx-x dematable bus terminator threaded and bayonet, sealed, 1000hr salt spray resistant, d-621-04xx (ref usaf 8912009) box coupler with d-621 discrete connector, 1- to 8-stub, sealed, 1000hr salt spray resistant, d-500-0255-5xx-x (ref usaf 8912007, 8912008) dk-621-04xx-x discrete connectors threaded and bayonet, sealed, 1000hr salt spray resistant (ref usaf 8340709, 8340711) mil-dtl-38999 size 8 cavity triaxial contacts d-602-1108/1109, d-602-1112/1113 (ref usaf 8340712, 8340713) dk-602-0156/0157, dk-602-0169/0170 (ref usaf 8912019, 8912010) dematable stub terminator d-621-04xx, threaded and bayonet, sealed, 1000hr salt spray resistance (ref usaf 8421525, 8912010) spliced-in, coupler with internal terminator, sealed, d-500-04xx r aychem data bus cables 2 4awg single shield 10612 (ref usaf 8421526) 2 4awg double shield 10613 (ref usaf 8421527) 24awg emp hardened 10614 (ref usaf 8421528) connectorized system spliced or in line components spliced-in, lightweight bus coupler, 3- or 4- stub, sealed, d-500-04xx data bus components
compact, in-line, splice-terminated data bus microcouplers, feature lightweight design that meet the mil -std-1553b requirements for hardware configuration and perform- ance. the low-profile configuration enables avionics system designers to plan for opti- mum coupler locations. tyco electronics data bus microcouplers are qualified to raychem specification d-6020, european specification en-3567, and are specified in the air force drawings listed in 8340707. standard products are supplied with raychem spec 55 data bus cables, including emp-hardened versions. all of these products are available assembled with other components into a complete data bus harness without splices. the raychem data bus microcoupler features: ? en vironmental sealing ? no connector s ? very small size, light weight - 1 stub: 10 g (max.) - 2 stub: 15 g (max.) (lighter weight versions are available) ? in-line profile to enable wire bundle mounting ? 360 continuous low-impedance cable shield terminations ? r eliable solder termination of all components ? potted circuit elements for maximum durability and in-use reliability ? ease of installation ? altitude immer sion resistance ? optional eyelet configurations for bulkhead mounting ? mtbf > 1,0 0 0,000 hours. ? 150 temperature rating microcouplers
standard cable length 012 = 12 in (1 ft) 078 = 78 in (6.5 ft)079 = 79 in (2 m) 120 = 120 in (10 ft) 236 = 236 in (6 m) 240 = 240 in (20 ft) 360 = 360 in (30 ft) cable type 612 = 10612 24 awg single optimized shield 613 = 10613 24 awg double optimized shield 614 = 10614 24 awg emp hardened number of stubs 1 or 2 design 5 = without internal terminator 6 = same as 5 but with reverse bus7 = with internal terminator 8 = same as 7 but with reverse bus boot 5 = without mounting eyelet 6 = with mounting eyelet d-500-04 x x- x- yyy - zzz microcoupler part numbering system in-line microcouplers: one- and two stub single stub double stub d-500-0455-1-yyy-zzz d-500-0455-2-yyy-zzz d-500-0465-1-yyy -zzz d-500-0465-2-yyy-zzz d-500-0456-1-yyy -zzz d-500-0456-2-yyy-zzz d-500-0466-1-yyy-zzz d-500-0466-2-yyy-zzz d-500-0457-1-yyy -zzz d-500-0457-2-yyy -zzz d-500-0467-1-yyy -zzz d-500-0467-2-yyy -zzz d-500-0458-1-yyy-zzz d-500-0458-2-yyy-zzz d-500-0468-1-yyy-zzz d-500-0468-2-yyy-zzz note: 1. bus cable 2. stub cable data bus components
ultra lightweight in-line microcouplers 1- through 6- stub applications building on over 20 years of experience and continuous improvement in data bus, including pioneering in-line microcouplers, tyco electronics introduces anew family of ultra light- weight in-line raychem microcouplers, available in 1- through 6-stub configurations. these couplers offer the same high performance and reliability as raychem current microcouplers, but their weight is further reduced. they are availablein configurations up to 6-stub. there is no option with a mounting eyelet. combined with raychem 24 awg data bus cables, these ultra light couplers allow designers to significantly reduce weight. an unfilled flat braid cable isavailable for additional weight savings. they are also available assembled with other customer specified components into a complete factory-built and tested data bus harness. specifications/approvals series military raychem d-500-l4xx mil-std-1553b d-6020 (same as current microcouplers)
ultra lightweight in-line microcouplers 1- through 6- stub cable length 012 = 12 in 079 = 79 in 236 = 236 in 078 = 78 in 120 = 120 in 240 = 240 in 360 = 360 in cable typ e 612 = 10612 (24 awg single optimized shield) 613 = 10613 (24 awg double optimized shield) 614 = 10614 (24 awg emp hardened) h06 = 7724h0664 (24 awg flat shield, unfilled) lightest cable number of stubs 1, 2, 3, 4, 5 or 6 design 5 = without internal terminator 7 = with internal terminator style5 = without eyelet d-500-l4 5 w -x -yyy -zzz lightweight in-line couplers part numbering system
ultra lightweight in-line microcouplers 1- through 6- stub d-500-l455-x-yyy-zzz d-500-l456-x-yyy-zzz end view end view end view end view left side right side left side right side d-500-l457-x-yyy -zzz d-500-l458-x-yyy-zzz end view end view end view end v iew left side right side left side right side 1 stub 2 stub 3 stub 4 stub 5 stub 6 stub 1 stub 2 stub 3 stub 4 stub 5 stub 6 stub 1 stub 2 stub 3 stub 4 stub 5 stub 6 stub 1 stub 2 stub 3 stub 4 stub 5 stub 6 stub product selection
ra y c hem br and data bus bo x couplers pr ovide lightweight, robust coupler modules with connector versatility. up to eight stub connectors can be arrayed on the aceof the box coupler. the bus connectors can also be on the aceor on the ideof the box. designed with raychem brand d-621 series corrosion-resistant threaded or bayo- net-type connectors. box couplers are qualified to raychem specification d-6021. customiz ed data bus box couplers are available upon request. part no. coupler t ype threaded bayonet a* bayonet b* bayonet c* face - 1 stub d-500-0255-511-1 d-500-0255-513-1 d-500-0255-515-1 d-500-0255-517-1 face - 2 stub d-500-0255-521-1 d-500-0255-523-1 d-500-0255-525-1 d-500-0255-527-1 face - 3 stub d-500-0255-531-1 d-500-0255-533-1 d-500-0255-535-1 d-500-0255-537-1 face - 4 stub d-500-0255-541-1 d-500-0255-543-1 d-500-0255-545-1 d-500-0255-547-1 face - 5 stub d-500-0255-551-1 d-500-0255-553-1 d-500-0255-555-1 d-500-0255-557-1 face - 6 stub d-500-0255-561-1 d-500-0255-563-1 d-500-0255-565-1 d-500-0255-567-1 face - 7 stub d-500-0255-571-1 d-500-0255-573-1 d-500-0255-575-1 d-500-0255-577-1 face - 8 stub d-500-0255-581-1 d-500-0255-583-1 d-500-0255-585-1 d-500-0255-587-1 side - 1 stub d-500-0255-512-1 d-500-0255-513-2 d-500-0255-515-2 d-500-0255-517-2 side - 2 stub d-500-0255-522-1 d-500-0255-523-2 d-500-0255-525-2 d-500-0255-527-2 side - 3 stub d-500-0255-532-1 d-500-0255-533-2 d-500-0255-535-2 d-500-0255-537-2 side - 4 stub d-500-0255-542-1 d-500-0255-543-2 d-500-0255-545-2 d-500-0255-547-2 side - 5 stub d-500-0255-552-1 d-500-0255-553-2 d-500-0255-555-2 d-500-0255-557-2 side - 6 stub d-500-0255-562-1 d-500-0255-563-2 d-500-0255-565-2 d-500-0255-567-2 side - 7 stub d-500-0255-572-1 d-500-0255-573-2 d-500-0255-575-2 d-500-0255-577-2 side - 8 stub d-500-0255-582-1 d-500-0255-583-2 d-500-0255-585-2 d-500-0255-587-2 *the bayonet polarization listed is for the bus connector. all stub connectors are bayonet d polarization. polarizations are depicted as follows (jack view): 1 = a 2 = b 3 = c 4 = d data bus box couplers, 1- to 8- stub data bus box couplers
spec 55 data bus cables meet or exceed the performance requirements of mil-std-1553b. spec 55 insulation is a high-t emperature, radiation- cross-linked, modified etfe material that can be used in wire constructions rated up to 200. this insulation is qualified to mil-w-22759/32-/35 and 41-/46. the cables are: ? lightweight ? highly flexible ? flame-resistant ? chemical-resistant to all known aircraft fluids ? solder-iron-resistant made with optimized shielding providing three standard levels of defined emi/emp protection. other shielding options and cable constructions are available. raychem brand d-621 and dk-621 series connectors are designed specifically for mil-std-1553b data bus applications. in addition t o utilizing tyco electronics heat-shrink technology, the d-621 and dk-621 series connectors also feature: ? compliance to mil -std-1553b hardware requirements ? light weight ? removable pin or socket contacts ? termination with raychem milspec and mil -std-1553b data bus cables, including emp -hardened ver sions ? continuous 360 shield co verage ? rugged constructions ? t ermination time of 1 to 2 minutes ? inspectable solder terminations ? low-skill assembly ? reworkable and repairable terminations ? strain relief built into the design ? l ow v oltage drop and high reliability due to precisely controlled solder terminations ? threaded coupling, with safety wire holes and bayonet coupling styles ? l ow total installed cost ? 1000-hour salt spray resistance data bus discrete connectors data bus cables
contact (supplied in dk-621 kits only) p = pin s = socket pol arization (ba yon et styles onl y) (jack vie w) basic connector configurations threaded styles 11 = plug 12 = jack bayonet styles 33 = plug, a polarization 34 = jack, a polarization 35 = plug, b polarization 36 = jack, b polarization 37 = plug, c polarization 38 = jack, c polarization 39 = plug, d polarization 40 = jack, d polarization d-621 connector, kitted with accessories dk-621-04 xx-xx 4 = d 3 = c 2 = b 1 = a connector kit part numbering system example: dk-621-0434-1p = d-621 connector , kitted with accessories, jack bayonet style with a polarization andpin contact. connector kit part numbering system
p anel connector contact connector reference connector mat e with thic kness 77 ohm bus 3k ohm stub terminator terminator bayonet connectors polarity a plug pin dk-621-0433-1p dk-621-0434-1s d -621-0461(-l) d-621-0465(-l) plug socket dk-621-0433-1s dk-621-0434-1p d -621-0477(-l) d-621-0481(-l) standard jack pin dk-621-0434-1p dk-621-0433-1s d -621-0469(-l) d-621-0473(-l) 2.4mm max jack socket dk-621-0434-1s dk-621-0433-1p d -621-0453(-l) d-621-0457(-l) long r each j ack pin dk-621-0550-1p dk-621-0433-1s d -621-0469(-l) d-621-0473(-l) 1 2.5mm max jack socket dk-621-0550-1s dk-621-0433-1p d -621-0453(-l) d-621-0457(-l) polarity b polarity b plug pin dk-621-0435-2p dk-621-0436-2s d -621-0462(-l) d-621-0474(-l) plug socket dk-621-0435-2s dk-621-0436-2p d -621-0478(-l) d-621-0458(-l) standar d j ac k pin dk-621-0436-2p dk-621-0435-2s d -621-0470(-l) d-621-0474(-l) 2.4mm max jack socket dk-621-0436-2s dk-621-0435-2p d -621-0454(-l) d-621-0458(-l) long r eac h j ac k pin dk-621-0448-2p dk-621-0435-2s d -621-0470(-l) d-621-0467(-l) 12.5mm max jack socket dk-621-0448-2s dk-621-0435-2p d -621-0454(-l) d-621-0483(-l) polarity c plug pin dk-621-0437-3p dk-621-0438-3s d -621-0463(-l) d-621-0467(-l) plug socket dk-621-0437-3s dk-621-0438-3p d -621-0479(-l) d-621-0483(-l) standar d j ac k pin dk-621 -0438-3p dk-621-0437-3s d -621-0471(-l) d-621-0475(-l) 2.4mm max jack socket dk-621-0438-3s dk-621-0437-3p d -621-0455(-l) d-621-0459(-l) long reach jack pin dk-621-0446-3p dk-621-0437-3s d -621-0471(-l) d-621-0475(-l) 12.5mm max jack socket dk-621-0446-3s dk-621-0437-3p d -621-0455(-l) d-621-0459(-l) polarity d plug pin dk-621-0439-4p dk-621-0440-4s d -621-0464(-l) d-621-0468(-l) plug socket dk-621-0439-4s dk-621-0440-4p d -621-0480(-l) d-621-0484(-l) standard jack pin dk-621-0440-4p dk-621-0439-4s d -621-0472(-l) d-621-0476(-l) 2.4mm max jack socket dk-621-0440-4s dk-621-0439-4p d -621-0456(-l) d-621-0460(-l) long reach jack pin dk-621-0551-4p dk-621-0439-4s d -621-0472(-l) d-621-0476(-l) 12.5mm max jack socket dk-621-0551-4s dk-621-0439-4p d -621-0456(-l) d-621-0460(-l) threaded connectors polarity e plug pin dk-621 -0411-p dk-621-0412-s d -621-0406(-l) d-621-0424(-l) plug socket DK-621-0411-S dk-621-0412-p d -621-0418(-l) d-621-0423(-l) standar d j ac k pin dk-621 -0412-p DK-621-0411-S d -621-0415(-l) d-621-0407(-l) 2.4mm max jack socket dk-621-0412-s dk-621-0411-p d -621-0413(-l) d-621-0417(-l) long reach jack pin dk-621-0412-p DK-621-0411-S d -621-0415(-l) d-621-0407(-l) 12.5mm max jack socket dk-621-0412-s dk-621-0411-p d -621-0413(-l) d-621-0417(-l) triaxial connectors for 1553b data bus cable data bus discrete connectors & terminator mating guide
triaxial connectors panel connect or contact connector reference connector mate with thic kness 77 ohm bus 3k ohm stub t erminator terminator plug pin dk-3716-f101-tp dk-621-e102-ts d -621-e077-s d-621-e03k-s plug socket dk-3716-f101-ts dk-621-e102-tp d -621-e077-p d-621-e03k-p plug pin dk-3716-f201-tp dk-621-e202-ts d -621-e077-s d-621-e03k-s plug socket dk-3716-f201-ts dk-621-e202-tp d -621-e077-p d-621-e03k-p jack pin dk-3716-e102-tp dk-621-f101-ts d -621-f077-s d-621-f03k-s standard jack socket dk-3716-e102-ts dk-621-f101-tp d -621-f077-p d-621-f03k-p 2.4mm max jack pin dk-3716-e202-tp dk-621-f201-ts d -621-f077-s d-621-f03k-s jack socket dk-3716-e202-ts dk-621-f201-tp d -621-f077-p d-621-f03k-p jack pin dk-3716-e112-tp dk-621-f101-ts d -621-f077-s d-621-f03k-s long reach jack socket dk-3716-e112-ts dk-621-f101-tp d -621-f077-p d-621-f03k-p 12.5mm max jack pin dk-3716-e212-tp dk-621-f201-ts d -621-f077-s d-621-f03k-s jack socket dk-3716-e212-ts dk-621-f201-tp d -621-f077-p d-621-f03k-p t er minat ors panel connect or contact terminator reference mate with thickness standard long reach connector connector plug pin dk-3716-f077-p d k-3716-e#02-ts dk-3716-e#12k-ts 77 ohm bus plug socket dk-3716-f077-s d k-3716-e#02-tp dk-3716-e#12k-tp terminator jack pin dk-3716-f077-p d k-3716-e#01-ts jack socket dk-3716-f077-s d k-3716-e#01-tp plug pin dk-3716-e03k-p d k-3716-e#02-ts dk-3716-e#12k-ts 3k ohm stub plug socket dk-3716-e03k-s d k-3716-e#02-tp dk-3716-e#12k-tp terminator jack pin dk-3716-e03k-p d k-3716-e#01-ts jack socket dk-3716-e03k-s d k-3716-e#01-tp triaxial connectors and terminators to european norme en3716 for 1553b data bus cable
now, both high-density packaging and full shield coverage are available with a simple, quick and reli- able termination system. awg24 twisted-pair data bus cables ar e terminated to triaxial soldertacts con- tacts, which fit size 8 cavities of mil-dtl-38999, series i, iii, or iv connectors. raychem brand triaxial 38999-type data bus contacts deliver the signals with: ? one-step termination ? termination time of 1 to 2 minutes ? no needed special termination tools ? no requirements for special skills ? reworkable and repairable terminations ? strain relief that is built into the design ? continuous 360 shield coverage ? t riaxial mating face for least susceptibility to damage ? rugged construction ? inspectable solder terminations ? l ow v oltage drop and high reliability due to precisely controlled solder termination. r ayc hem siz e 8 triaxial data bus contacts for mil-dtl-38999 connectors have interfaces that comply with mil-c-39029/90 and /91 to provide intermatability with crimp contacts. these contacts provide a fast and convenient method of implementing mil-std-1553b connections in mil-std-1760 applications. mil-dtl-38999-type triaxial contacts for data bus applications
series raychem size 8 d-6002 cable type pin socket 10612 dk-602-0156-n-1 dk-602-0157-n-1 10613 dk-602-0156-n-2 dk-602-0157-n-2 10614 dk-602-0156-n-3 dk-602-0157-n-3 specifications/approval product selection mil-dtl-38999-type triaxial contacts for data bus applications t y co electronics manufactures all the raychem prod- ucts needed to build a mil-std-1553b data bus net- work. in addition to the main components the follow- ing accessory components that ma y be necessary t o complete a data bus system are also available: ? bus and stub terminators spliced-in and connectorized (d-621 series) ? cable splice kits ? emi/en vironment-resistant connector caps ? braid terminators and strain relief tubing for rework applications data bus accessories
spliced-in 12-inch cable 77-ohm 10612 cable d-500-0463-612 77-ohm 10613 cable d-500-0463-613 77-ohm 10614 cable d-500-0463-614 77-ohm 7724e2664 cable d-500-0463-e26 d-621 serieslug threaded bayonet a bayonet b bayonet c bayonet d 77-ohm pin contact d-621-0413 d-621-0453 d-621-0454 d-621-0455 d-621-0456 77-ohm socket contact d-621-0415 d-621-0469 d-621-0470 d-621-0471 d-621-0472 3000-ohm pin contact d-621-0417 d-621-0457 d-621-0458 d-621-0459 d-621-0476 3000-ohm socket contact d-621-0407 d-621-0473 d-621-0474 d-621-0475 d-621-0460 d-621 seriesack threaded bayonet a bayonet b bayonet c bayonet d 77-ohm pin contact d-621-0418 d-621-0477 d-621-0478 d-621-0479 d-621-0480 77-ohm socket contact d-621-0406 d-621-0461 d-621-0462 d-621-0463 d-621-0464 3000-ohm pin contact d-621-0423 d-621-0481 d-621-0482 d-621-0483 d-621-0484 3000-ohm socket contact d-621-0424 d-621-0465 d-621-0466 d-621-0467 d-621-0468 d-621 series lanyard 7 d-621 series threaded bayonet a bayonet b bayonet c bayonet d plug cap for jack connector d-600-0083 d-600-0068 d-600-0068 d-600-0068 d-600-0065 supplied with 7lanyard cables flexible crimp all data bus cables d-150-0708-5 splice-in d-621 plug d-621 jack d-621 plug d-621 jack spliced-in bus and stub terminators connector caps cable splice kits data bus accessories
support services tyco electronics authorized distributors to locate a tyco electronics authorized distributor near you, visit: http://www.tycoelectronics.com and select ind a distributor, or call customer service as listed below. technical support usa: 1-800-522-6752 ?canada: 1--05--70--425 ??exico: 01-8-0-7-3-8-26 ? central america: 52-55-5-729-0425 ?south america: 55--1--611--514 ??therlatin/south american countries: 57-1-240-9396 our technical support specialists provide information on distributor locations, drawing/prints, application/product specifications, pcb layouts, technical information, plating, electrical characteristics, dimensions, value added capabilities, and 3d modeling/simulation. customer ser vice usa: 1-800-522-6752 ?canada: 1--05--75--222 ??exico: 01-8-0-7-3-8-26 ? central america: 52-55-5-729-0431 ?south america: 55--1--611--311 ??therlatin/south american countries: 57-1-240-9396 r ecei ve price and deli very information immediately . y ou can also place new orders, change or expedite existing orders, and request product samples and literature through the customer service department. harnw are, ra ychem, spec 55, solder t acts and tyco are trademarks. other products, logos, and company names mentioned herein may be trademarks of their respective owners. 1773030Cm?C?/C4

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